The organic fertilizer Compost Tower is a key equipment in the production of organic fertilizers. It provides a controlled environment for the fermentation of organic materials like livestock and poultry manure, crop residues, food waste, etc.
This tower significantly accelerates the natural composting process, transforming raw organic materials into high - quality organic fertilizers. These fertilizers are rich in nutrients like nitrogen, phosphorus and potassium, which are essential for soil fertility and plant growth. By using the organic fertilizer compost tower, we can recycle organic waste, reduce environmental pollution and promote sustainable agricultural development.
Models
| Model | 11FFG-55 | 11FFG-80 | 11FFG-100 | 11FFG-120 | 11FFG-140 | 11FFG-160 | 11FFG-220 | 11FFG-280 |
| Body Volume | 55m³ | 80m³ | 100m³ | 120m³ | 140m³ | 160m³ | 220m³ | 280m³ |
| Power | 29.25kW | 34.25kW | 39.25kW | 39.25kW | 43.75kW | 43.75kW | 84.25kW | 109.6kW |
| Body Material | Double-layer Stainless Steel | |||||||
| handling capacity | 4-6m³ | 4-6m³ | 6-8m³ | 8-10m³ | 10-12m³ | 12-14m³ | 16-19m³ | 20-24m³ |
| Tip:The Moisture Content of Fresh Chicken Manure is 65-70% | ||||||||
Thermal Insulation
It is equipped with high density polyurethane insulation, which plays a crucial role in maintaining the stability of the fermentation environment. Polyurethane is renowned for its excellent thermal insulation properties. It can effectively reduce heat transfer between the inside and outside of the compost, ensuring that the temperature inside the tank remains within the optimal range required for the fermentation process, thereby improving the efficiency and quality of fermentation. Moreover, polyurethane insulation has good chemical resistance and durability. It can withstand the corrosive effects of various substances in the fermentation process and has a long service life, reducing the need for frequent maintenance and replacement. In addition, the polyurethane insulation material is light weight and easy to install, which helps to simplify the construction process and reduce overall costs.
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1) Driving Process
The organic fertilizer Compost Tower is equipped with a hydraulic stirring system, which is a key component ensuring efficient fermentation. This system consists of a hydraulic power station, hydraulic cylinders and a stirring shaft with specially designed blades.
The stirring shaft, driven by the hydraulic system, rotates steadily. The blades attached to it are designed to have an optimal shape and layout. They can break up clumps of manure, promote the uniform distribution of oxygen, nutrients, and microorganisms in the fermentation medium and enhance the mass transfer and heat transfer processes during fermentation. This ensures that the fermentation reaction occurs evenly throughout the tank, shortening the fermentation cycle and improving the quality of the final product.
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2) Energy Saving Settings
It is equipped with a waste heat recovery device, which is an essential part for energy - efficient operation. This device is designed to capture the waste heat generated during the fermentation process, which is usually in the form of hot exhaust gases or warm liquids.
The waste heat recovery device consists of heat exchangers and related pipelines. Heat exchangers play a crucial role in transferring the heat from the hot medium (such as exhaust gases from the fermentation tank) to a cold medium, like water or a heat - transfer fluid. As the hot exhaust gases flow through one side of the heat exchanger, the cold medium on the other side absorbs the heat, increasing its temperature.
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3) Long Life
The tank is made of double - layer stainless steel, which offers excellent performance and durability.The double - layer structure consists of an inner layer and an outer layer of stainless steel. The inner layer is in direct contact with the manure and fermentation substances. It is made of high - quality stainless steel with strong corrosion resistance, which can withstand the corrosive effects of various substances produced during the fermentation process, such as organic acids and alkalis, ensuring the purity of the fermentation process and the quality of the product.
The outer layer of stainless steel provides additional protection and reinforcement. It not only enhances the structural strength of the tank but also acts as a safeguard against external impacts and environmental factors.
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4) Easy to Use
It is equipped with an intelligent control system, which is the core of its automated and efficient operation. This system integrates advanced sensors, programmable logic controllers (PLCs), and user - friendly software interfaces.
A variety of sensors are installed on the tank. Temperature sensors continuously monitor the internal temperature of the fermentation tank, ensuring that it remains within the optimal range for fermentation reactions. The data collected by these sensors is transmitted in real - time to the PLC. The PLC, acting as the brain of the system, processes the data according to pre - set algorithms and control strategies.
The intelligent control system also features a user - friendly software interface. Operators can easily access and monitor the fermentation process through this interface. They can view real - time data.
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5) Save Area
The base of the compost is designed with a space - saving structure. It adopts a compact layout, minimizing the floor area occupied while still providing stable support for the entire tank. This innovative base design enables the installation of the system in areas with limited space, such as small - scale farms or waste - treatment facilities with space constraints. It effectively optimizes the use of the available space, allowing for more efficient utilization of the surrounding environment and reducing the need for a large - scale, dedicated installation area.
Scope of Applications
It can be used in various of places.
• Farmland: Near the fields, it can be set up to directly treat and utilize the manures of livestock and poultry raised locally, providing a convenient source of organic fertilizer for crop cultivation.
• Livestock and Poultry Farms: There are usually dedicated fecal fermentation areas on livestock and poultry farms, where towers are installed to handle the large amount of manure produced daily.
• Biogas Stations: In biogas stations, it is the core equipment for biogas production. It can be used alone or in combination with other organic waste fermentation equipment to improve biogas production efficiency.
• Waste Treatment Plants: Some waste treatment plants may also use it to treat fecal waste together with other types of organic waste, realizing comprehensive treatment and resource utilization.
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