The Fermentation Tank manufacture!

 

Zhejiang Mingjia Environmental Protection Technology Co., Ltd.founded in 2003, As a private listed company, it specializes in the full industrial chain of organic waste resource utilization.

 

 
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Why choose us
 
 
 

Our Certificate

The company has obtained domestic and international certifications such as ISO9001, ISO14001, ISO45001 and CE.

 
 

Sales Market

Its product line-including composting tanks, dead livestock and poultry sterilization equipment, manure solid - liquid separation machines, and organic fertilizer production lines-sells well in Southeast Asia, Europe, and Africa.

 
 

Our Services

We have a professional after-sales engineer team available 24 hours a day, along with a professional maintenance team. With 30 years of maintenance experience in a large factory, we ensure reliable after-sales support.

 
 

Timely Delivery

For general series products, it takes 5 to 15 days. Meanwhile, for batch products and customized products, it may take 10 to 60 days depending on different situations.

 

 

Model

11FFG-55

11FFG-80

11FFG-100

11FFG-120

11FFG-140

11FFG-160

11FFG-220

11FFG-280

Body Diameter

4.2m

5m

5.6m

6.4m

6.95m

6.95m

7.9m

9.0m

Body Volume

55m³

80m³

100m³

120m³

140m³

160m³

220m³

280m³

Body Material

Double-layer Stainless Steel

Insulation Material

High-density Polyurethane

 

Benefits of Fermenters in the production of Biofertilizer
Chicken Manure Fertilizer Compost
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Controlled Environment: Fermenters provide a controlled environment for microbial growth and reproduction. Factors such as temperature, pH, oxygen supply, and agitation can be precisely regulated, optimizing the conditions for the growth of specific beneficial microorganisms. This control ensures consistent and reproducible results.


High Biomass Yield: Fermenters allow for the production of a large biomass of beneficial microorganisms. The controlled conditions and abundant nutrient supply lead to rapid and extensive microbial growth, resulting in a higher concentration of viable microorganisms in the final biofertilizer product.


Efficient Fermentation Process: With fermenters, the fermentation process is highly efficient and time-saving. The rapid growth of microorganisms and the ability to control various parameters lead to shorter fermentation times compared to traditional methods of biofertilizer production.


Enhanced Microbial Activity: The controlled environment in fermenters promotes the production of metabolites and enzymes by the beneficial microorganisms. These metabolites and enzymes can have positive effects on soil fertility, nutrient availability, and plant growth.


Sterility and Contamination Control: Fermenters can be sterilized before use, ensuring that unwanted contaminants and competing microorganisms are eliminated. This helps maintain the purity of the culture and prevents the production of low-quality or ineffective biofertilizers.


Scalability: Fermenters come in various sizes, allowing for scalability of biofertilizer production. Whether it's a small laboratory-scale production or a large industrial-scale operation, fermenters can be adapted to meet the specific production needs.


Consistency in Product Quality: The controlled conditions inside fermenters result in consistent and reproducible product quality. This is crucial for ensuring that each batch of biofertilizer has the same microbial composition and effectiveness.


Economical Use of Resources: The use of fermenters optimizes the use of resources, including raw materials, nutrients, and energy. The efficient fermentation process reduces waste and minimizes production costs.


Preservation of Microbial Viability: Fermenters allow for careful monitoring of the microbial growth process. This helps ensure that the microorganisms are harvested at their peak of viability, leading to a more effective biofertilizer product.


Versatility in Microbial Cultures: Fermenters can be used to cultivate a wide range of beneficial microorganisms, including nitrogen-fixing bacteria, phosphate-solubilizing bacteria, plant growth-promoting fungi, and more. This versatility enables the production of biofertilizers tailored to specific crop and soil needs.

 

 

Capacity, Space, Design, and Customization

 

 

Factor

Explanation

Capacity

Larger tanks allow for more production but may require more space and infrastructure investment.

Space and Layout

Tanks must fit within a designated space, considering accessibility for cleaning and maintenance.

Design

Conical, cylindrical, and custom shapes affect both function and appearance in a production facility.

Customization Options

Custom features like built-in cooling coils or extra ports can enhance functionality for specific uses.

 

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Fermentation tank design features

Material selection: Fermentation tanks are usually made of materials such as stainless steel, glass, or plastic to ensure their corrosion resistance and easy cleaning. Stainless steel fermentation tanks are widely used because of their durability and hygiene.


Sealing system: A good sealing design can prevent external contamination while allowing carbon dioxide to be released. Modern fermentation tanks are usually equipped with gas valves to release gas during fermentation without allowing outside air to enter.


Temperature control system: Fermentation tanks are usually equipped with temperature control devices, including heating and cooling systems, to ensure that the fermentation temperature remains within the optimal range.


Monitoring instruments: Various sensors and monitoring equipment are installed in the fermentation tank, which can monitor key parameters such as temperature, pH value, and dissolved oxygen content in real-time to ensure the stability and safety of the winemaking process.


Ease of cleaning: To prevent contamination and maintain hygiene, the design of the fermentation tank should be easy to clean and disinfect. Many fermentation tanks are equipped with CIP (cleaning in place) systems for efficient cleaning.

 

 

Our factory

 

We have established many completed production line in two different factories with over 80,000 m²of area covered.Rest assured, We have the ability to produce what you want.

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Certification

 

 

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FAQ

 

 

Q: What temperature should a fermentation tank be?

A: Beer Brewing: Ale yeast fermentation usually occurs between 60-72°F (15-22°C), while lager yeast fermentation takes place at cooler temperatures around 45-55°F (7-13°C).

Q: Why does fermentation tank has sealed?

A: The fermenter is sealed off from the air except for a long narrow vent pipe, which allows carbon dioxide to escape from the fermenter. Since there is a constant flow of CO2 through the pipe, outside air is prevented from entering the fermenter, which reduces the threat of contamination by stray yeasts.

Q: What is the best material for fermenter tanks?

A: Stainless steel is most popular for its durability and ease of cleaning, though glass and plastic have niche applications.

Q: How does temperature control work in fermenters?

A: Many tanks have jackets that allow glycol to circulate, keeping the fermentation at optimal temperatures.

Q: What size fermenter tank should I choose?

A: This depends on your production volume. For home brewing, a 5-gallon tank suffices, while commercial setups may need multiple 1,000-gallon tanks.

Q: How often should I clean a fermenter tank?

A: Tanks should be cleaned and sanitized after every use to prevent contamination.

Q: Are fermenter tanks expensive to maintain?

A: Routine maintenance is low-cost, though repairs can be pricier if tanks aren't regularly checked and cleaned.

Q: What is the typical capacity of a stainless steel fermentation tank?

A: The capacity of the stainless steel fermentation tank can be customized according to production needs. Common capacities range from tens of liters to thousands of liters. In large-scale industrial production, 1000L, 5000L, or even larger fermenters are usually used, while in laboratories and small-scale production, the capacity is usually 10L to 500L.

Q: How long can a stainless steel fermentation tank be used?

A: The service life of a stainless steel fermentation tank is usually between 10 and 20 years, and the specific lifespan is affected by material quality, frequency of use, and maintenance. Regular maintenance and timely repairs can significantly extend its service life.

We're professional fermentation tank manufacturers and suppliers in China, specialized in providing high quality custom service. Please feel free to wholesale high-grade fermentation tank for sale here from our factory.

Pig Farm Composter, Poultry Farm Composter, Farm Waste Fermentation Tank
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