Managing agricultural waste on a massive scale requires robust and efficient engineering solutions. Our Large Capacity Fermentation Tank For Poultry Manure And Organic Residues is built precisely to solve this problem for commercial operations. This industrial-grade, vertical aerobic composting system processes heavy streams of animal waste, sewage sludge, and food scraps, transforming raw organic matters into stable, nutrient-rich fertilizer in just 7 to 10 days.
Designed with a compact, vertical footprint to maximize valuable yard space, MINGJIA ECO provides a fully enclosed, bio-secure layout that guarantees completely ground-isolated waste processing. For contractors handling large regional developments or agricultural infrastructure, this standalone setup streamlines project planning. It cuts down on-site infrastructure costs while providing a dependable, heavy-duty installation ready to meet strict environmental standards.
Models
| Model | 11FFG-55 | 11FFG-80 | 11FFG-100 | 11FFG-120 | 11FFG-140 | 11FFG-160 | 11FFG-220 | 11FFG-280 |
| Body Volume | 55m³ | 80m³ | 100m³ | 120m³ | 140m³ | 160m³ | 220m³ | 280m³ |
| Power | 29.25kW | 34.25kW | 39.25kW | 39.25kW | 43.75kW | 43.75kW | 84.25kW | 109.6kW |
| Body Material | Double-layer Stainless Steel | |||||||
| handling capacity | 4-6m³ | 4-6m³ | 6-8m³ | 8-10m³ | 10-12m³ | 12-14m³ | 16-19m³ | 20-24m³ |
| Tip:The Moisture Content of Fresh Chicken Manure is 65-70% | ||||||||
Working principle model
- Warming Stage (Days 1–3): Raw materials enter the tank via the automatic elevator. Mesophilic bacteria rapidly multiply by consuming easily degradable organic fractions, generating internal heat that raises temperatures past 45°C.
High-Temperature Stage: Thermophilic microorganisms take over as temperatures climb further. This sustained heat efficiently breaks down complex organic elements while completely destroying pathogens, weed seeds, and insect larvae to ensure a safe final product.
Cooling Stage: As the digestible organic materials deplete, microbial activity naturally slows down. The core temperature drops below 40°C, allowing specialized thermophilic microbes to finalize the breakdown of tougher, fibrous residues.
Maturation Stage: The treated material stabilizes into a uniform, high-quality organic fertilizer, showing a moisture content of roughly 30%, making it ready for immediate packaging or field distribution.
Product Benefits
Pollution Reduction: Chicken manure contains high levels of nitrogen, phosphorus, and organic matter. Improper handling leads to water pollution and gas emissions. The Mingjia aerobic fermentation tank converts it into a stable product, cutting these environmental risks.
Effective Manure Management: The system provides a solution for large manure volumes. Instead of piling up and causing odors, it turns waste into a valuable resource, reducing landfill and disposal costs.
Soil Fertility Improvement: Compost from the tank is rich in N, P, K, and organic matter. It improves soil structure, water-holding capacity, and nutrient supply. Organic matter binds soil particles, promoting root growth and water infiltration.
Sustainable Nutrient Source: Compost reduces reliance on synthetic fertilizers, which can acidify soil and pollute water. It is a renewable, sustainable source for long-term soil health.
Cost Efficiency: Farmers save on fertilizer costs by using on-site compost. Composting also eliminates waste hauling fees, lowering farm operating expenses.
Revenue Generation: High-quality compost can be sold to local farmers, gardeners, or landscaping companies, turning waste into a profitable commodity.
Feature
- Heavy-Duty Double-Wall Structure: The inner and outer layers are made from thick, single-piece stainless steel plates rather than small welded segments. This setup prevents rust, secures a reliable seal, and stands up to the corrosive nature of poultry waste.
Industrial Polyurethane Insulation: We fill the double-walled frame with high-density rigid polyurethane. This material offers superior thermal retention and aging resistance compared to standard rock wool, keeping internal temperatures stable even in cold climates.
Forged Seamless Ratchet Mechanism: The hydraulic drive uses a weld-free, forged integral ratchet. This robust mechanical piece powers the entire mixing and aeration array, easily handling maximum loads while minimizing mechanical breakdown risks.
All-Stainless Hydraulic Tank: Our hydraulic power unit features a completely sealed stainless steel tank and dirt guard. This barrier keeps out rainwater, airborne dust, and internal scale flakes, preventing hydraulic valve failures.
Smart Automation Array: The system is run through a dustproof, double-door stainless steel control cabinet featuring premium Schneider and Chint components. Operators can toggle between manual, semi-automatic, or fully automated microcomputer modes, with full support for remote mobile monitoring.
FAQ
What are the concrete site requirements for setting up this equipment? Because this Large Capacity Fermentation Tank For Poultry Manure And Organic Residues uses a vertical layout, it takes up minimal ground space compared to traditional windrow composting. You only need a level reinforced concrete platform capable of supporting the operating weight of the specific tank model, along with access to standard utility connections for the main control cabinet.
How does the system control odors and meet emissions rules? The entire processing cycle is completely enclosed to stop odors from leaking into the surrounding environment. The tank works alongside an integrated stainless steel spray and deodorization tower. This auxiliary system pulls out exhaust gases and passes them through a continuous chemical or aqueous wash, neutralizing ammonia, hydrogen sulfide, and volatile organic compounds before clean air is released.
Can this unit process high-moisture manure streams without clogging? Yes. While chicken manure often sits at around 60% moisture, the unit handles input variations smoothly by utilizing our automated internal mixing shaft. For exceptionally wet slurries, the tank can be paired with an upstream solid-liquid separator to bring moisture levels down to an ideal range for aerobic fermentation.
What specific capacities are available for large projects? We offer a scalable range of models tailored for large-scale operations, starting from 55m³ and 80m³ models up to massive 220m³ and 280m³ industrial configurations. For example, our 120m³ model (the 11FFG-120) features a 6.4-meter diameter and can process 10 to 14 cubic meters of raw poultry waste daily, making it a reliable choice for commercial agricultural facilities.
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