Automatic Aerobic Compost Tower For Pig Farm Manure And Agricultural Residues Recycling

Automatic Aerobic Compost Tower For Pig Farm Manure And Agricultural Residues Recycling

The Mingjia aerobic fermentation tank is an automatic vertical composter for pig manure and crop residues. Using high-temperature aerobic fermentation, it turns waste into stable organic fertilizer (~30% moisture) in 7–10 days. An intelligent control system automates the entire process. The sealed design eliminates odors and prevents contamination. Output can be field-applied or bagged. Ideal for medium to large pig farms.
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Description

     The Mingjia aerobic fermentation tank is an automatic vertical composter designed for pig manure and agricultural residue recycling. It processes swine manure, corn stalks, rice husks, and other crop residues via high-temperature aerobic fermentation. Within 7–10 days, the system converts the mixture into a stable, nutrient-balanced organic fertilizer with moisture reduced to ~30%. An intelligent control system automates feeding, mixing, aeration, and discharge, requiring minimal manual labor. The sealed structure eliminates odors and prevents groundwater pollution. The final product can be field-applied or bagged, creating a circular economy between livestock and crop farming. Ideal for medium to large-scale pig farms.

 

Models

Model 11FFG-55 11FFG-80 11FFG-100 11FFG-120 11FFG-140 11FFG-160 11FFG-220 11FFG-280
Body Volume 55m³ 80m³ 100m³ 120m³ 140m³ 160m³ 220m³ 280m³
Power 29.25kW 34.25kW 39.25kW 39.25kW 43.75kW 43.75kW 84.25kW 109.6kW
Body Material Double-layer Stainless Steel
handling capacity 4-6m³ 4-6m³ 6-8m³ 8-10m³ 10-12m³ 12-14m³ 16-19m³ 20-24m³
Tip:The Moisture Content of Fresh Chicken Manure is 65-70%

 

Working principle model

product-1006-1040

Product Principle Details

Stage 1 – Heating: After raw materials are loaded into the tank, the oxygen supply system continuously blows in oxygen. Naturally occurring bacteria, fungi, and actinomycetes multiply rapidly in this oxygen-rich environment and quickly decompose organic matter. The material then heats up naturally to around 65°C within a short time.
Stage 2 – Constant Temperature: The equipment enters the constant temperature stage, with the internal temperature maintained between 45°C and 70°C. Microorganisms continue to work efficiently, fully breaking down the organic matter. Meanwhile, the high temperature kills pathogens, insect eggs, and weed seeds, achieving harmless treatment.
Stage 3 – Cooling: After fermentation is complete, the cooling stage begins, and the material is discharged through the outlet. The final product is a powdered organic fertilizer with about 25%–30% moisture content, rich in nutrients and ready to be packed and sold directly.

Tank Features

I. Sealed Design & High-temperature Sterilization

Sealed Design – The fermentation occurs in a closed space, effectively controlling odor release and preventing mosquito and fly infestation, thus reducing impact on the surroundings.

High-temperature Sterilization & Uniform Mixing – The tank temperature reaches 60–70°C, destroying harmful bacteria, insect eggs, and weed seeds for safe fertilizer. Even mixing and aeration ensure thorough decomposition, reducing organic acids and other harmful substances while improving fertilizer quality.

II. Stainless Steel Structure & Forged Ratchet

Stainless Steel Inner & Outer Tank – Made from a single thick stainless plate, providing superior corrosion resistance, sealing, and durability compared to common single-layer or welded tanks.

Forged Integral Ratchet – The forging process yields a weld-free, compact component with higher sealing integrity, greater load capacity, and a significantly lower failure rate, prolonging equipment life.

product-3600-1200

 

Applications

product-800-800
product-800-800
product-800-800
product-800-800

Certification

product-1-1

Cooperation cases

product-1200-626

product-1200-1465

Features

product-750-750
BodyStainless Steel Inner and Outer Tank
product-700-700
Forged and Integral Ratchet
product-750-750
Heat recovery system
product-750-750
Intelligent Control System
product-700-700
Stainless Steel Hydraulic Oil Tank
product-700-700
Ultra-Energy-Saving Blower

Exhibition

654361dddf1999c15dcc0eb247e3d8c001
20240518143105001

Shipment

product-1200-317

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