Stainless Steel Fermentation Tank

Stainless Steel Fermentation Tank

In the modern landscape of animal husbandry, the pursuit of high - quality feed, efficient waste management, and enhanced animal health has led to the innovative use of various technologies. Stainless steel fermentation tank has emerged as a valuable asset in this field, revolutionizing multiple aspects of livestock and poultry industry. Their unique properties, such as corrosion resistance, easy - to - clean surfaces, and precise environmental control capabilities, make them well - suited for a range of applications within the animal husbandry sector.
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Description

In the modern landscape of animal husbandry, the pursuit of high - quality feed, efficient waste management, and enhanced animal health has led to the innovative use of various technologies. Stainless steel fermentation tank has emerged as a valuable asset in this field, revolutionizing multiple aspects of livestock and poultry industry. Their unique properties, such as corrosion resistance, easy - to - clean surfaces, and precise environmental control capabilities, make them well - suited for a range of applications within the animal husbandry sector.

 

Models

 

Model 11FFG-55 11FFG-80 11FFG-100 11FFG-120 11FFG-140 11FFG-160 11FFG-220 11FFG-280
Body Volume 55m³ 80m³ 100m³ 120m³ 140m³ 160m³ 220m³ 280m³
Power 29.25kW 34.25kW 39.25kW 39.25kW 43.75kW 43.75kW 84.25kW 109.6kW
Body Material Double-layer Stainless Steel
handling capacity 4-6m³ 4-6m³ 6-8m³ 8-10m³ 10-12m³ 12-14m³ 16-19m³ 20-24m³
Tip:The Moisture Content of Fresh Chicken Manure is 65-70%

 

Structure and Design

 

It is designed to handle the fermentation of animal manure efficiently. Its structure is engineered to meet the unique requirements of manure treatment, ensuring effective decomposition, biogas production and odor control. Here is a detailed introduction to its structure:

  • 5

    1) Main Tank Body

    • Cylindrical Design

    The core of the manure fermentation tank is its cylindrical - shaped main body, constructed from high - grade stainless steel.. The cylindrical form offers several advantages. Firstly, it maximizes the volume - to - surface - area ratio, which is crucial for efficient heat transfer and mass exchange during fermentation. This design also helps to evenly distribute the internal pressure generated by the fermentation process, enhancing the tank's structural stability. The corrosion - resistant property of stainless steel is of utmost importance as manure can be highly corrosive due to its acidic and alkaline components, ensuring the long - term durability of the tank.

    • Double - walled Structure

    Our fermentation tanks feature a double - walled structure. The space between the two walls is filled with insulation materials of polyurethane foam. This insulation layer helps to maintain a stable internal temperature, which is essential for the optimal growth of the aerobic bacteria involved in the fermentation process. It also reduces heat loss to the surrounding environment, making the fermentation process more energy - efficient.

  • 2) Other Components

    1) Agitation System

    • Agitator Shaft and Blades: Inside the tank, there is an agitation system consisting of a central agitator shaft and multiple blades. The agitator shaft is driven by a powerful motor. The blades are designed in a specific triangle shape. Their function is to mix the manure thoroughly. During fermentation, the agitation helps to break up large clumps of manure, ensuring that all parts of the manure are exposed to the microorganisms. It also promotes the even distribution of heat, nutrients, and microorganisms throughout the tank, enhancing the efficiency of the fermentation process.

    2) Deodorization System

    • During aerobic fermentation, manure produces biogas, mainly composed of ammonia gas, hydrogen sulfide and sulfur dioxide. The design of this system ensures that the biogas can be safely and efficiently discharged from the tank without causing any back - pressure issues.

    3)Heat Recovery System

    The waste heat generated during fermentation is recovered by an external heat exchanger and transferred back into the fermentation tank, reducing the pressure of fermentation temperature rise and helping to maintain the fermentation temperature. This system not only helps to shorten the fermentation time but also reduces electricity consumption, saving costs for users.

    4) Control Panel

    The control panel is the central control unit for the entire fermentation tank system. The control panel is equipped with a display screen that shows real - time data such as temperature and pressure inside the tank.. It may also be connected to a remote monitoring system, allowing for off - site monitoring and control.

  • 3) Support Structure

    The fermentation tank is supported by a sturdy support structure. The support structure is designed to bear the weight of the tank, including the weight of the manure and any equipment installed inside. It is usually made of carbon steel that is installed on a flat and stable foundation. The support structure also provides stability to the tank during operation, preventing it from tipping over or vibrating excessively.

 

The stainless steel fermentation tank is a carefully designed combination of components that work together to ensure the efficient and safe fermentation of animal manure, enabling the production of biogas and the transformation of manure into a useful agricultural resource.

 

Applications

product-800-800
product-800-800
product-800-800
product-800-800

 

Working Principle

product-1587-1413

 

Certification

product-1-1

Cooperation cases

 

product-1200-626

product-1200-1465

 

Features

 

product-750-750
BodyStainless Steel Inner and Outer Tank
product-700-700
Forged and Integral Ratchet
product-750-750
Heat recovery system
product-750-750
Intelligent Control System
product-700-700
Stainless Steel Hydraulic Oil Tank
product-700-700
Ultra-Energy-Saving Blower

 

Exhibition

654361dddf1999c15dcc0eb247e3d8c001
20240518143105001

Shipment

 

product-1200-317

 

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